Manual Plating Line configured for production capacity, process sequence, rack, jig or product handling matched to part geometry, utilities, safety and traceability requirements.
Final specification is developed after reviewing the product, process, capacity, plant layout, utilities and applicable standards.
A manual plating line is designed for flexible production where operators manually transfer racks, baskets or workpieces between each process tank according to the required treatment sequence.
This type of line is suitable for lower production volumes, frequent product changes, sampling, development work or processes that require greater operator control. It also offers a simpler system structure and lower initial investment compared with fully automated lines.
ES-PRO can integrate process tanks, rectifiers, filtration, heating and cooling, agitation, exhaust, chemical dosing, rinsing systems, safety features and basic control functions into a practical and efficient manual plating system.
The line layout and tank arrangement can be customized according to product size, process sequence, available floor space and production requirements.
The displayed flow is an engineering reference. The final sequence, chemistry, dwell time and control points are confirmed for the customer’s process.
Manual plating lines are commonly used for small-batch production, prototype parts, customized components, maintenance work and products with frequent process changes.
Typical applications include metal finishing for hardware, precision parts, automotive components, electrical parts, decorative products, tooling and general industrial components where production flexibility is more important than high-volume automation.
Electroplating LinesThe Manual Gold Electroplating Line is designed for precision gold plating applications requiring controlled processing, flexible operation, and high-quality surface finishing. The system integrates pretreatment, nickel plating, gold strike plating, soft gold plating, rinsing, and drying processes to achieve consistent coating thickness, excellent conductivity, corrosion resistance, and reliable surface quality. Featuring chemical-resistant tanks, individual process control panels, integrated exhaust ventilation, and an operator-friendly layout, the line allows flexible handling of different workpieces and plating requirements. It is suitable for electronics, precision components, jewelry, and other applications requiring high-quality gold finishes.
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Electroplating LinesThe Zinc-Nickel-Silver Pilot Plating Line is designed for electroplating process development, coating evaluation, and small-scale production trials. The system provides flexible operating conditions for testing plating parameters, chemical formulations, coating thickness, and surface finishing performance before full-scale production. Equipped with chemical-resistant tanks, adjustable rectifiers, temperature control, filtration, and process monitoring systems, the line supports controlled experimentation, consistent test conditions, and reliable coating quality. It is suitable for research and development, precision metal finishing, and industrial plating process optimization.
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Electroplating LinesThe Automatic Gold & Silver Plating Line for Aluminum Parts is designed to provide high-quality decorative and functional coatings on aluminum and aluminum alloy components. The system integrates specialized surface pretreatment, activation, nickel undercoating where required, gold and silver electroplating, rinsing, and drying processes to achieve excellent coating adhesion, electrical conductivity, corrosion resistance, and consistent surface finishing. Equipped with automatic gantry hoists, programmable rectifiers, temperature control, and PLC-based automation, the line ensures precise processing sequences, stable plating conditions, and efficient production. It is suitable for electronics, precision engineering, decorative components, and industrial applications requiring reliable gold and silver coatings.
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Electroplating LinesThe Automatic Zinc Plating Line is designed to provide efficient and consistent zinc electroplating for steel and metal components, delivering reliable corrosion protection and uniform coating quality. Equipped with an automated material handling system, the line integrates surface pretreatment, zinc electroplating, rinsing, passivation, and drying. It helps improve production efficiency, reduce manual handling, and maintain stable coating performance for automotive parts, fasteners, hardware, and industrial components.
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