Electroplating Lines

Rack Plating Line

Rack Plating Line configured for production capacity, process sequence, rack, jig or product handling matched to part geometry, utilities, safety and traceability requirements.

ConfigurationProject-specific
Delivery scopeDesign to commissioning
SupportRegional engineering
Request a quotation

Final specification is developed after reviewing the product, process, capacity, plant layout, utilities and applicable standards.

System overview

Engineered around your production requirement

Rack plating lines are suitable for parts that require secure positioning, reliable electrical contact and uniform coating quality. Products are mounted on dedicated racks and transferred through each treatment stage, making the process suitable for components where surface finish, dimensional control and appearance are important.

ES-PRO provides customized rack plating systems for different products, coating processes and production capacities, from manual operation to fully automatic lines.

Core capabilities

Key system features

Process-specific tank and equipment configuration
Reliable transfer and handling architecture
PLC/HMI recipe control and alarms
Corrosion-resistant materials selected for chemistry
Safety interlocks and maintainable access
Ready for production data and future expansion
Typical process architecture

Process flow

LoadingDegreasingRinsingActivation / PicklingPlatingRinsingPost-treatmentFinal RinsingDryingUnloading

The displayed flow is an engineering reference. The final sequence, chemistry, dwell time and control points are confirmed for the customer’s process.

Configuration framework

Technical options

  • Automation: manual, semi-automatic or fully automatic
  • Handling: hoist, gantry, trolley, conveyor, rack, barrel or continuous transfer as applicable
  • Controls: PLC/HMI with optional SCADA, recipe, traceability and reporting
  • Utilities: heating, cooling, filtration, exhaust, RO/DI and wastewater interfaces according to process
  • Compliance: engineered to the agreed project and factory standards
Applications

Where this system fits

Rack plating lines are widely used for components that require controlled handling, reliable electrical contact and consistent coating quality across different industries.

  • Automotive components

  • Aerospace parts

  • Electronic and electrical components

  • Hardware and fasteners

  • Medical components

  • Precision metal parts

  • Decorative products

  • Industrial components requiring uniform and high-quality surface finishes

Build with confidence

Ready to engineer your next production system?

Share your process and project requirements with the ES-PRO engineering team.

Request quote