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Electroplating & surface-treatment equipment

Electroplating and surface-treatment equipment

Select the right system family, then review configurations engineered around your process, capacity and footprint.

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Electroplating Lines01
14 system configurations

Electroplating Lines

Turnkey rack, barrel, plastic and metal electroplating systems engineered around chemistry, throughput, part handling and factory constraints.

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Anodizing Lines02
4 system configurations

Anodizing Lines

Complete anodizing lines for aluminium parts, integrating process tanks, rectifiers, cooling, filtration, material handling and automation.

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Selected configurations

Browse individual production systems

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Manual Gold Electroplating LineElectroplating Lines

Manual Gold Electroplating Line

The Manual Gold Electroplating Line is designed for precision gold plating applications requiring controlled processing, flexible operation, and high-quality surface finishing. The system integrates pretreatment, nickel plating, gold strike plating, soft gold plating, rinsing, and drying processes to achieve consistent coating thickness, excellent conductivity, corrosion resistance, and reliable surface quality. Featuring chemical-resistant tanks, individual process control panels, integrated exhaust ventilation, and an operator-friendly layout, the line allows flexible handling of different workpieces and plating requirements. It is suitable for electronics, precision components, jewelry, and other applications requiring high-quality gold finishes.

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Zinc-Nickel-Silver Pilot Plating LineElectroplating Lines

Zinc-Nickel-Silver Pilot Plating Line

The Zinc-Nickel-Silver Pilot Plating Line is designed for electroplating process development, coating evaluation, and small-scale production trials. The system provides flexible operating conditions for testing plating parameters, chemical formulations, coating thickness, and surface finishing performance before full-scale production. Equipped with chemical-resistant tanks, adjustable rectifiers, temperature control, filtration, and process monitoring systems, the line supports controlled experimentation, consistent test conditions, and reliable coating quality. It is suitable for research and development, precision metal finishing, and industrial plating process optimization.

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Automatic Gold & Silver Plating Line for Aluminum PartsElectroplating Lines

Automatic Gold & Silver Plating Line for Aluminum Parts

The Automatic Gold & Silver Plating Line for Aluminum Parts is designed to provide high-quality decorative and functional coatings on aluminum and aluminum alloy components. The system integrates specialized surface pretreatment, activation, nickel undercoating where required, gold and silver electroplating, rinsing, and drying processes to achieve excellent coating adhesion, electrical conductivity, corrosion resistance, and consistent surface finishing. Equipped with automatic gantry hoists, programmable rectifiers, temperature control, and PLC-based automation, the line ensures precise processing sequences, stable plating conditions, and efficient production. It is suitable for electronics, precision engineering, decorative components, and industrial applications requiring reliable gold and silver coatings.

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Auto Zinc Plating LineElectroplating Lines

Auto Zinc Plating Line

The Automatic Zinc Plating Line is designed to provide efficient and consistent zinc electroplating for steel and metal components, delivering reliable corrosion protection and uniform coating quality. Equipped with an automated material handling system, the line integrates surface pretreatment, zinc electroplating, rinsing, passivation, and drying. It helps improve production efficiency, reduce manual handling, and maintain stable coating performance for automotive parts, fasteners, hardware, and industrial components.

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Acidic Electroless Nickel PlatingElectroplating Lines

Acidic Electroless Nickel Plating

Acidic Electroless Nickel Plating is a chemical deposition process that produces a uniform nickel-phosphorus coating on metal components without using external electrical current. The process provides excellent corrosion resistance, wear resistance, and consistent coating thickness, even on complex geometries, internal surfaces, and precision components. Designed for controlled bath temperature, chemical concentration, filtration, and solution circulation, the plating system supports stable deposition quality and reliable production performance. It is widely used in automotive, electronics, aerospace, and precision engineering applications where dimensional accuracy and surface protection are essential.

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Automatic Gantry-Type PVD Cleaning LineIndustrial Cleaning Lines

Automatic Gantry-Type PVD Cleaning Line

The Automatic Gantry-Type PVD Cleaning Line** is designed for efficient and consistent surface cleaning before PVD coating. Featuring an automated gantry transfer system, it integrates ultrasonic cleaning, chemical treatment, multi-stage rinsing, and hot air drying. The system minimizes manual handling, improves cleaning consistency, and ensures high surface cleanliness to meet the requirements of precision PVD coating processes.

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Pickling LineChemical Surface Treatment Lines

Pickling Line

The Industrial Metal Pickling Line is designed to remove rust, oxide layers, mill scale, and surface contaminants from metal components through controlled acid treatment. The system provides effective surface preparation for subsequent electroplating, phosphating, coating, and other metal finishing processes. Featuring chemical-resistant tanks, acid circulation, exhaust ventilation, multi-stage rinsing, and optional automatic material handling, the line ensures consistent cleaning performance and reliable operation. Each system is configured according to metal type, production capacity, chemical requirements, and environmental standards to improve surface quality, reduce manual handling, and enhance production efficiency.

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Vibratory Electroplating Pilot LineSpecialized Plating Lines

Vibratory Electroplating Pilot Line

The Vibratory Electroplating Pilot Line is designed for precision electroplating trials and process development of small, delicate, and complex-shaped components. Featuring a controlled vibratory plating system, the line enables uniform coating deposition, stable processing conditions, and reduced component damage. It supports testing and optimization of plating parameters, coating quality, and process efficiency before implementation in full-scale production.

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Plating Line Transfer SystemAutomation Systems

Plating Line Transfer System

ES-PRO designs and manufactures automated transfer systems for electroplating, anodizing, and surface treatment lines, ensuring smooth and reliable movement of workpieces between processing tanks and production stations. Our solutions include gantry hoists, flybar transfer systems, conveyors, and automatic loading and unloading mechanisms. Integrated with PLC and SCADA controls, each system is customized to meet production capacity, tank layout, load requirements, and process sequences, helping reduce manual handling, improve transfer accuracy, and optimize overall production efficiency.

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Automatic Loading and Unloading SystemAutomation Systems

Automatic Loading and Unloading System

Automatic Loading and Unloading Systems streamline workpiece handling at the beginning and end of electroplating, anodizing, and surface treatment processes. Designed for seamless integration with gantry hoists, conveyors, and flybar transfer systems, these solutions enable efficient rack positioning, automated material transfer, and smooth production flow. Customized to accommodate different workpiece sizes, rack configurations, and production capacities, the systems reduce manual handling, minimize loading errors, improve operator safety, and enhance overall production efficiency.

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PLC and HMI Control SystemAutomation Systems

PLC and HMI Control System

PLC and HMI Control Systems provide reliable automation and user-friendly operation for electroplating, anodizing, chemical cleaning, and surface treatment lines. The system integrates programmable logic controllers with touchscreen interfaces to manage equipment operations, process sequences, tank temperatures, rectifier settings, and automatic material handling. With real-time equipment monitoring, recipe management, alarm notifications, and safety interlocks, the system enables precise process control, simplifies troubleshooting, reduces manual intervention, and improves production consistency. Each solution is configured to match specific production requirements, equipment arrangements, and future automation needs.

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SCADA Production Management SystemAutomation Systems

SCADA Production Management System

SCADA Production Management Systems provide centralized monitoring, control, and data management for electroplating, anodizing, and surface treatment lines. By integrating PLC communication, real-time equipment monitoring, process recipe management, alarm tracking, and production data recording, the system enables operators to manage production activities through a unified interface. With automated production reporting, historical process records, user access management, and batch traceability, the system improves operational visibility, supports consistent process quality, reduces manual documentation, and enables more efficient production planning and decision-making.

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Standard Oscillation SystemLine Upgrade and Retrofit

Standard Oscillation System

The Standard Oscillation System is designed for electroplating and surface treatment lines to provide controlled back-and-forth movement of workpieces during processing. By improving solution circulation around component surfaces, the system helps reduce trapped air bubbles, enhance coating uniformity, and achieve consistent surface finishing quality. Featuring adjustable oscillation speed and stroke, stable mechanical operation, and corrosion-resistant construction, the system can be integrated with existing plating tanks and automated production lines to improve process efficiency and coating performance.

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Electroplating Line UpgradeLine Upgrade and Retrofit

Electroplating Line Upgrade

Electroplating Line Upgrade solutions improve the performance, reliability, and efficiency of existing plating facilities without requiring complete production line replacement. Upgrades may include tank modifications, automation improvements, rectifier replacement, filtration and circulation enhancements, piping renovations, and electrical control system modernization. Each upgrade is developed according to existing equipment conditions, production requirements, coating quality standards, and available factory space. By addressing aging components, process limitations, and operational inefficiencies, these solutions help extend equipment service life, improve plating consistency, increase production capacity, and reduce maintenance costs while minimizing disruption to ongoing operations.

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Anodizing Line RetrofitLine Upgrade and Retrofit

Anodizing Line Retrofit

Anodizing Line Retrofit solutions focus on upgrading existing anodizing and hard anodizing facilities to improve process stability, coating quality, energy efficiency, and equipment reliability without replacing the entire production line. Retrofit services include anodizing tank modifications, rectifier upgrades, heating and cooling system improvements, solution circulation and filtration enhancements, automation modernization, and electrical control system integration. Each retrofit is tailored to existing equipment conditions, process specifications, production capacity, and available installation space. By improving temperature control, current and voltage regulation, and process monitoring, these solutions help manufacturers achieve more consistent anodized coatings, reduce operational downtime, and extend equipment service life.

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Manual-to-Automatic Line ConversionLine Upgrade and Retrofit

Manual-to-Automatic Line Conversion

Manual-to-Automatic Line Conversion transforms existing manual electroplating, anodizing, and surface treatment lines into automated production systems, reducing dependence on manual handling and improving process consistency. Conversion solutions include automatic gantry hoists, flybar handling systems, conveyor integration, PLC and HMI controls, and automated process recipe management. Each conversion is engineered around the existing tank layout, available factory space, production capacity, and operational requirements. By automating workpiece transfer, immersion timing, and production sequences, manufacturers can improve productivity, reduce human errors, enhance workplace safety, and achieve more consistent surface treatment quality while retaining suitable existing equipment.

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PLC, HMI and SCADA UpgradeLine Upgrade and Retrofit

PLC, HMI and SCADA Upgrade

ES-PRO provides PLC, HMI, and SCADA upgrade solutions for existing electroplating, anodizing, and surface treatment lines. Our services include PLC replacement, HMI modernization, SCADA software development, communication system upgrades, and integration with existing equipment. By improving automation performance, real-time monitoring, alarm management, process recipe control, and production data recording, our solutions enhance operational efficiency, system reliability, and production traceability while minimizing downtime and extending equipment service life.

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The product family defines the platform. Your process defines the final system.

Process sequence, tank count, chemistry, capacity, automation, exhaust, filtration, water treatment, safety and site interfaces are developed for each project.

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